5 Benefits of Using Gang Forms in Construction Jobs
Gang forms in construction refer to a system of interconnected molds or forms that are used to shape and support concrete structures such as walls, beams, columns, and slabs. Gang forms are designed to be assembled and disassembled quickly and easily, which helps to streamline the construction process by allowing large sections of concrete to be poured at once instead of pouring individual sections separately. They also help to ensure that the concrete structure has a uniform shape and size and that it is properly supported during the curing process. Gang forms can be used for a variety of construction projects, including residential, commercial, and industrial buildings, bridges, tunnels, and other infrastructure projects.
How Concrete Gang Forms Work
Concrete gang forms are made up of individual panels that are bolted or clipped together to form a continuous mold. By using gang forms, construction teams can save time and money while ensuring that the finished structure is strong, durable, and properly shaped. Here are the steps to take when using gang forms in construction jobs:
Preparation
Before construction begins, the design team will create detailed plans for the structure, including the size, shape, and location of each concrete element. The construction team will then create a plan for the layout and assembly of the gang forms based on these design plans.
Assembly
The gang forms are then assembled on site, which involves positioning and securing them in place, ensuring that they are level and plumb, and connecting them using the appropriate hardware. Before pouring the concrete, the gang forms must also be inspected and tested to ensure that they are properly installed, securely anchored, and able to withstand the weight and pressure of the poured concrete.
Pouring
Next, the concrete is poured into the mold, filling the space between the forms. The concrete is then leveled and smoothed using tools, including trowels and floats. Depending on the size and complexity of the structure, concrete may be poured in one continuous pour or in multiple sections.
Curing
After the concrete is poured, it needs time to harden and cure. This process can take several days or even weeks, depending on the type of concrete, the size of the project, and the environmental conditions. During the curing process, the gang forms will remain in place to support the weight of the concrete as it cures and prevent it from sagging or cracking.
Disassembly
Once the concrete has fully cured, the gang forms can be disassembled and removed from the site. Formwork accessories are removed first, including bolts, ties, and braces used to hold the forms in place. The gang form units are then separated from each other by removing any connecting devices, cleaning, and storing properly. Then the finished concrete surface can be smoothed to the desired texture and appearance.
5 Benefits of Gang Forms in Concrete Construction
Here are five benefits of using gang forming systems in concrete construction:
Cost-Effective
Gang forms can be reused multiple times, which offers significant cost savings over the course of a project. Additionally, since fewer form setups are required, this can reduce the number of materials needed for each project, which can further lower costs.
Time-Saving
Gang forms are also designed to be easily assembled and disassembled, which can save a significant amount of time on the job site. Because gang forms can be quickly repositioned and reused for different projects, this reduces the need for new forms to be built from scratch each time.
Consistency
Gang forms provide a consistent shape and size for various concrete structures, which helps ensure that the finished product is high quality and meets the necessary specifications of the project. Gang forms are engineered and manufactured to produce the same results every time they are used, which results in greater precision and consistency.
Versatility
Gang forms can also be adjusted to create concrete structures of different shapes and sizes, making these a versatile option for construction projects. This allows construction teams to create custom shapes and sizes, providing greater flexibility and creative freedom. This also means gang forms can be used on multiple projects with various designs and scopes.
Safety
When used properly, gang forms can help improve safety on the construction site. Gang forms provide a stable structure for workers to stand on while pouring and shaping the concrete. Additionally, the use of gang forms works to ensure that the concrete gets poured into the forms in a safe and controlled manner. By reducing the number of gang form setups, you also reduce the risk of potential accidents and injuries on the site.
Equipment Necessary for Using Gang Forms
Several pieces of equipment are essential for using gang forms in concrete construction projects. Some of the most important pieces of equipment include a concrete mixer, concrete pump, scaffolding, and safety equipment. A concrete mixer is used to mix the concrete that will be poured into the gang forms. It is extremely important to have the right mix of cement, water, and aggregate to ensure that the concrete is strong and durable. A concrete pump is used to transfer the mixed concrete from the concrete mixer to the gang forms. The pump ensures that the concrete gets poured quickly and efficiently into the forms, reducing the risk of spillage and waste. By using the proper equipment, construction teams can ensure that their projects are completed safely and to the highest quality standards.
Why Choose Gang Forms For Your Next Construction Job
Whether you are creating concrete walls, columns, foundations, or beams in buildings, homes, or other structures, gang forms are a cost-effective and versatile option for the job. You can buy or rent concrete forming equipment with Forming America, including concrete gang forming systems, along with the necessary tools and equipment to get the job done. Forming America aims to supply concrete forming and shoring projects with formwork and accessories that meet your specifications. You can trust Forming America as a reliable source of reliable equipment.